Module 8: Hazardous Substances Management

A professional square illustration with a central shield icon protecting a human figure, surrounded by connected graphics depicting key aspects of hazardous substances management: a worker in full chemical PPE handling marked containers with GHS pictograms, a local exhaust ventilation system capturing fumes from a process, an industrial gas detector monitoring a confined space entrance, secured and segregated industrial gas cylinders chained to a wall, and a researcher in a lab safely handling biological samples with magnifying tools. The design uses modern icons and a light grey background with high-visibility safety colors.

The proper handling of chemical and biological agents is essential to prevent occupational diseases and protect the environment. Technical knowledge of these substances allows for the anticipation of risks that are often invisible.

8.1 Classification and Labeling (GHS)

Hazard identification is performed through the Globally Harmonized System (GHS). Labels must be legible and provide immediate information regarding the nature of the risk.

CategoryExamplesNature of Hazard
Environmental HazardPesticides, used oilsContamination of soil and aquifers
CorrosiveAcids (hydrochloric), bases (soda)Destruction of living tissue and metals
Harmful / IrritantDiluted solvents, varnishesAllergic reactions and inflammation
ToxicMethanol, carbon monoxideSevere systemic damage or lethal effects
FlammableGasoline, ethyl alcoholHigh ignition capacity
OxidizingPure oxygen, peroxidesViolently accelerate fires
ExplosiveDynamite, certain pressurized gasesSudden release of energy

8.2 Exposure Control Hierarchy

When a hazardous substance is present, action must be taken following a technical order of priority:

  1. Substitution at Source: Replace the substance with a less hazardous one or modify the process to eliminate chemical use.

  2. Technical and Collective Measures: Installation of local exhaust ventilation systems, general ventilation, or process isolation.

  3. Personal Protective Equipment (PPE): Use of respirators with specific filters, chemical gloves, and protective suits only when previous measures are insufficient.

8.3 Limit Values and Sensory Perception

  • Exposure Limit Value (ELV): The maximum concentration of a substance in the air to which a worker can be exposed without suffering harm.

  • Odor Threshold: The ability to detect a substance by smell.

  • Critical Warning: Many lethal gases, such as Carbon Monoxide (CO), are odorless, colorless, and tasteless. Never rely on smell; the use of calibrated gas detectors is mandatory.

8.4 The Risk of Asbestos

Asbestos is a fibrous material that is highly carcinogenic when its particles become airborne.

  • White Asbestos (Chrysotile): Moderate/high risk.

  • Brown Asbestos (Amosite): High risk.

  • Blue Asbestos (Crocidolite): Extreme risk.

Protocol: Any handling of materials suspected of containing asbestos must be performed by specialized companies under strict decontamination protocols.

8.5 Oxygen Concentrations in the Air

Oxygen levels are critical for safety, especially in confined space work.

  • 21%: Normal concentration in the air.

  • Below 19%: Oxygen deficiency. Risk of asphyxiation, loss of consciousness, and death.

  • Above 23%: Oxygen enrichment. Extreme risk of fire and spontaneous explosion of materials.

8.6 Industrial Gas Cylinders

Pressurized gas bottles combine chemical and mechanical risks.

  • Storage: Must always be in an upright position, secured with chains, and protected from direct sunlight.

  • Segregation: It is mandatory to separate flammable gas cylinders from oxidizing gases (such as oxygen) to prevent reactions in case of a leak.

  • Color Coding: The shoulder (top part) of the bottle indicates the type of gas it contains according to current regulations.

8.7 Biological Risks

These refer to exposure to microorganisms such as bacteria, viruses, and fungi.

  • Routes of Entry: Respiratory, digestive (ingestion), dermal (skin), or parenteral (wounds/needlesticks).

  • Preventive Measures: Vaccination programs, rigorous personal hygiene, and use of specific PPE.

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