MODULE 3

Hazard Identification and Risk Management

Learn systematic methods to identify hazards, assess risks, and apply effective control measures.

3.1 Fundamental Concepts

It is vital to distinguish between these two terms to perform accurate assessments:

  • Hazard: An intrinsic property of something that has the potential to cause harm. The hazard is always present (e.g., electricity, a chemical substance, height).
  • Risk: The measure of uncertainty — how likely it is that the hazard will cause harm and how severe the consequences would be.

The Risk Assessment Matrix

Probability / ImpactSlight (Cut/Bruise)Moderate (Fracture)Severe (Fatality)
FrequentMedium RiskHigh RiskCritical Risk
OccasionalLow RiskMedium RiskHigh Risk
RareLow RiskLow RiskMedium Risk

3.2 Operational Assessment Tools

A. TRA (Task Risk Analysis)

A formal, documented planning process for new, complex, or non-routine tasks. The task is broken down into logical steps, hazards are identified, and specific control measures are assigned. Result: a document that serves as a guide for the entire work team.

B. LMRA (Last Minute Risk Analysis)

The final safety barrier before an accident occurs — a mandatory mental “stop and check.”

  • Hazards: Has anything changed in the environment since the task was planned?
  • Resources: Do I have all tools in good condition and the necessary PPE?
  • Action: Do I know what to do if something goes wrong?

Golden Rule: If you have a single doubt or a negative answer, stop the operation. Work does not start until the environment is safe.

3.3 The Hierarchy of Prevention

When a risk is unacceptable, control measures must be applied in this mandatory order:

  • Elimination: Completely remove the hazard (e.g., use drones instead of working at height).
  • Substitution: Replace the hazardous element with a less harmful one (e.g., water-based paint instead of chemical solvents).
  • Engineering Controls: Technical solutions that isolate the hazard (e.g., machine guards, extraction ventilation).
  • Organisational Measures: Managing time and signposting (e.g., rotating shifts to reduce noise exposure, Toolbox talks).
  • PPE (Last Resort): Only protects the individual and does not remove the hazard from the environment.

3.4 Application of Control Measures

Hazard ScenarioEngineering Control (Collective)Individual Control (Last Resort)
Noise above 85 dBAcoustic enclosure around machineEarmuffs / earplugs
Chemical vapoursLocal exhaust ventilation (LEV)Respirator with appropriate filter
Work at heightFixed guardrails, safety netsFull-body fall arrest harness

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