MODULE 7

High-Risk Works and Specific Procedures

Master the requirements for the most hazardous industrial activities: working at height, confined spaces, and hot works.

7.1 Hot Work (Welding and Cutting)

“Hot work” refers to any operation that generates flames, sparks, or sufficient heat to initiate combustion.

  • Physical Risks: UV/IR radiation (eye damage), burns, and electric shocks.
  • Chemical Risks: Welding fumes (suspended metal particles).

Critical Measures:

  • The 15-Meter Rule: Remove all flammable material within this radius or cover it with fire-retardant blankets.
  • Fire Watch: A person must monitor the area during the task and for 30–60 minutes after completion.
  • Ventilation: Use local exhaust ventilation (LEV) to capture fumes at the source.

7.2 Excavations and Underground Work

The most serious danger in an excavation is not just a cave-in, but interference with hidden utilities.

  • KLIC Protocol: Before breaking ground, consult maps for underground pipes and cables.
  • Wall Stability: For depths exceeding 1 meter, shoring (bracing) or battering (sloping) is mandatory to prevent burial.
  • Material Stockpiling: Excavated soil and machinery must be kept at least 1 meter away from the edge.

7.3 Confined Spaces

A confined space is not designed for continuous human occupancy and has limited entry/exit openings.

  • Atmospheric Testing: Before entry, measure O₂ (19.5%–23.5%), flammable gases (LEL), and toxic gases (H₂S, CO).
  • Safety Watch (Standby Person): Stationed outside, maintaining constant communication. Never enters for rescue without proper equipment.
  • Rescue Plan: Availability of a rescue tripod, harness, and self-contained breathing apparatus (SCBA).

7.4 Working at Heights and Floor Openings

  • Collective Protection (Priority): Guardrails (handrail at 1m, intermediate rail, and toe board) and safety nets.
  • Individual Protection: Fall arrest harness connected to a certified anchor point.
  • Floor Openings: Must be covered with materials that support at least twice the intended weight, secured against accidental movement, and clearly marked.

7.5 Demolition and Hazardous Substances

  • Demolition Order: Always from top to bottom and in the reverse order of the building’s construction.
  • Asbestos: If asbestos is suspected, work must stop immediately. Only certified companies with decontamination equipment are permitted to handle it.

Comparative Table of Control Measures

Specific RiskKey Control ToolVital Protective Equipment
WeldingProtective screens / LEVMask with actinic filter
ExcavationShoring / SlopingS3 Safety footwear
Confined SpaceGas detector / Safety watchSCBA / Rescue tripod
Work at HeightGuardrails / Safety netsFull-body fall arrest harness
DemolitionStructural planning / OrderFull PPE + asbestos suit if needed

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